Nagel develops flexible honing technology for variable batch sizes
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At GrindingHub, Nagel Technologies GmbH presented the EcoHone flex, a honing machine specifically designed for the requirements of modern production environments with small to medium batch sizes. At its core stands a clear message: maximum adaptability combined with high process reliability and economic efficiency. Developed in Germany, the machine extends the EcoHone series with a concept that brings manual, semi-automatic and fully automatic production together in a single system. With this approach, Nagel addresses companies that depend on changing components, short setup times and high precision – from prototyping to series production.
Flexibility without compromising precision or process stability
A central feature of the EcoHone flex is its factory-integrated robot interface, which enables a step-by-step transition into automated production concepts – from the standalone machine to the near-autonomous production cell. At the same time, the machine remains fully capable in manual mode and offers maximum freedom in setup and single-part operations. "Many of our customers face the challenge of producing economically – even with fluctuating quantities and frequent variant changes. This is exactly where the EcoHone flex comes in. It combines manual flexibility with an automatable structure and thus creates genuine investment security," explains Sören Pöhlsen, Sales Engineer Industrial at Nagel.
On the technical side, the machine impresses with the proven Nagel infeed system, which delivers high cut-off accuracy and repeatability. A constant coolant temperature, ensured by an integrated oil cooler, together with a well-designed fixturing concept, supports reproducible honing results at a consistently high level. Different adapter solutions allow the use of both Nagel and third-party tools – a clear advantage for users with heterogeneous tooling environments.
Intelligent process support
A particular highlight is the newly developed honing assistant. It guides the operator step by step through programme creation, reduces setup times and increases process stability – a decisive benefit in environments with frequent component changes. "With the honing assistant, we bring expert know-how directly to the machine. The operator is guided intuitively through the process, sources of error are minimised and the ramp-up of new components is significantly accelerated. This boosts machine availability and lowers unit costs,"emphasises Udo Strefler, Sales Manager at Nagel.
The design too has been built with future readiness in mind: the cabinet-free Beckhoff MX system, integrated lubrication and coolant systems, and the ergonomically accessible working area all support easy maintenance and operator comfort. A 16" touchscreen provides clear and user-friendly control.
The user benefit in a nutshell
The EcoHone flex delivers high precision combined with maximum adaptability, reduces setup and programming times, and enables a flexible transition into automated production structures – without losing sight of economic efficiency. Visitors to GrindingHub had the opportunity to see the solution for themselves and discuss specific application cases and integration possibilities directly with the Nagel experts.
